Preventive Maintenance

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Preventive Maintenance

A systematic approach to the regular inspection, testing, and replacement or repair of load bearing equipment; such as cranes, booms or weight handling equipment; rotating machinery, such as pumps, motors; and fluid containment systems, such as process vessels and piping, is essential in any cost-effective manufacturing or process operation.

Inspection and monitoring systems are the key to prevention of breakdowns and failures through adjustment, repair or replacement of equipment before major breakdown or failure occurs.

These preventive maintenance programs also ensure that responsible approaches are in place to meet environmental protection concerns.

 TISEC is your single source for a comprehensive range of inspection services and monitoring technologies for predictive and preventive maintenance programs including conventional nondestructive testing such as:

 

Vibration Monitoring

Acoustic Emission

Ultrasonic Inspection

Eddy Currents

Radiography

Visual

Magnetic Particle

Liquid Penetrant

Infrared

 

Vibration monitoring and acoustic emission are often used as early predictors of problems and the other methods used as follow up to evaluate the part condition in terms of remaining life and to schedule repair or replacement.

Our Services

 On-Request:  Our personnel can provide monitoring services when a system or component is thought to have a problem.

 Scheduled: Our personnel can monitor key plant systems at regularly scheduled maintenance periods.

 Continuous: TISEC can instrument key plant systems for continuous monitoring and transmit the data to TISEC offices for interpretation and retransmit reports to the client.

 Comprehensive:  Our engineering and technical staff work together with the client to implement a comprehensive preventive maintenance program.  Beginning with a client-supplied inventory of machines and tools or an inventory data base developed jointly as a part of the program, a comprehensive program consists of two components; planning and reporting.

 

Planning:

The planning component provides a preventive maintenance schedule for each machine and tool to track scheduled and unscheduled repairs and replacements.  It defines scheduled preventive maintenance for each machine and tool, estimates time and cost to complete the preventive maintenance, provides an alert to impending preventive maintenance by issuing work tickets for monitoring and inspection and for repairs.  It defines parts lists and costs for repair/replacement actions and estimates inventory costs.

 

Reporting and Records:

This component keeps a history of costs of repair in a Machine or Tool Condition Report including outside repairs, and generates management reports on required actions and a summary of costs of maintenance and repairs for each machine or tool.  It maintains baseline and historical data archives for data interpretation and maintenance decision making.

 

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